Contamination, Size and Shape

Contamination, Size and Shape Analyzer

Contamination, Size and Shape Analyzer
With more than 30 years of experience in the analyzer industry. We provide full integration with other analyzers in the factory for at-line control!
MicrOptik engineers can help to integrate our analyzer systems in factories in conjunction with other analyzers systems.
We make it work!
We provide complete integration of the Analyzer systems with process control.
MicrOptik provides complete units to measure contamination and granulation simultaneously by combining Morphious C1 and Morphious V1 in one rack. The analyzer can be hooked up with the granulation sampler in the finishing section of a plastic resin production plant. We provide complete integration of the Analyzer systems with process control.
All sorts of defects can be visualized and quantified in a simple manner through 2 dimensional morphometric plots. This procedure appears  to be very useful in characterizing tails (noses, clusters, smears, sheets, chunks, junk), clusters of Neatly Cut Pellets (sticking pellets, marriages, doublets, triplets), melt fracture (shark skin, fines), partially frozen orifice holes  (noodles, macaroni, dog bones, smalls, fines).

contamination size and shape analyzer, contamination in granules, Pellet Size & Shape Distribution system

Morphious C1 Contamination analyzer for Powder & Granules

This system enables impurities and foreign material to be analyzed in powders and granules. This top of a range system is equipped with high resolution camera allowing to view and document the results in a best quality. Its so easy to operate it that even non qualified personnel can provide a measurement! C1 Powder & Granules Analyzer guarantees high throughput and is capable to inspect up to 1 kg of powders per hour and up to 12 Kg of pellets per hour. And what is extremely important, the instrument can be applied for inspecting materials on the production line using a so called bypass system. That means you can analyze granules during the production process thus efficiently increase the output quality.
The C1 system can be extended to a full sorting system. Ask our sales people for more information.

Morphious V1  Pellet Size & Shape Distribution analyzer system

The Morphious V1  Pellet Size & Shape Distribution analyzer system is a top of the line analyzer system  to determine in real time the morphometry of granules.  The system uses a hopper to collect the samples on a vibration table where the granules are dispersed and prepared for a free fall. During the free fall a camera system catches all (morphometry) details of the granules.  With software the Critical to Quality (CTQ) parameters are displayed to the operator. The user can define all sorts of criteria which are useful for the characterization of the granules for a specific application. The system allows to inspect an equivalent of 12 kg per hour with all granules captured. This means that a great deal of computer capacity is needed for such analysis. The data is stored in databases and can be retrieved in an easy way. The user can define all sorts of recipes relevant for a quality control application. Infinite graphical possibilities are offered to characterize the quality of the granules. The sophisticated software on the Morphious V1 systems allows extensive inspection of Critical to Quality inspection of all possible matters related with the quality of the granulation production process. 
Techical data of C1
Temperature Range 15-40 °C
Power Supply 230V AC/115V AC, 50/60 Hz
Camera USB 3 CMOS resolution: 1936 x 1216, 161 f/s, Pixel size 5.86 µm: Color calibration module.
Power Consumption 50W
Light Source LED Ring light, white light spectrum
Size Range From 1μm till cm
Throughput | Resolution (for pellets) 20 µm with 20 mm inspection width, the throughput is 1 – 3 kg/hr
40 µm with 40 mm inspection width, the throughput is 2 – 6 kg/hr
60 µm with 59 mm inspection width, the throughput is 6 – 12 kg/hr
PC Based on Intel® Core™ i7 
Software Windows®. Powered by Mishell®
Mishell is a registered trademark of Microptik BV
Windows ia a registred trademark of Microsoft corporation
Dimensions (LxWxH) 50 x 60 x 50 cm
Weight 32 kg
Techical data of V1
Throughput
Size Range
Up to 12 kg/h
from 0.5mm till 5mm
Camera CMOS sensor, 2MP, 1936 x 1216 Pixel Global shutter, M, Sensor 1/1.2”, USB3              
Lighting LED screen, High  frequency synchronized.
lamp white light spectrum;
Power consumption: 32 W
Computer Industrial Intel®Core™ i7 Duo
Up-to-date technology
Software Operating System Windows 10
Special Image Processing
Communication protocol                   MODBUS RTU, MODBUS TCP/IP, OPC, SQL,  file transfer (customized),
PROFIBUS  Implementation to other Fieldbus-Systems  possible
Remote control Extender max. 100 m
Service remote control
Physical interfaces Ethernet 10/100 M Base T, USB, RS 485,
RS 232, digital & analogue I/0, Fieldbus
Size dimension (l,w,h)
Weight
80 x 33 x 35 cm
approx. 49 kg
Power supply 230V AC/115V AC, 50/60 Hz
Temperature 10 – 40°C